Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26, zf6hp32 units. Within both vintages, there is an m version for the manual valve and an e solenoid. The overall seal heights on these vary depending on application. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. Transmission repair manuals cvt re0f09a jf010e rebuild. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. In this video we rebuild a zf6hp transmission as fitted to late model fords and bmws. Sonnax valve body diagram sonnax vacuum test point locations generation 1 sonnax vacuum test point locations generation 2 tools catalogue for this transmission.
This manual covers the procedure for repairing the complete transmission. Zip02 click here for complete sonnax valve body diagram. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator.
If your zf automatic is having solenoid control problems you can replace the troubled solenoids individually and save the expense of replacing an entire valve body. Ensure the correct location of the valve body in the housing. Zf6hp19 6hp19 6hp21 valve body vb to case sleeve seal kit. Cautions technical tips zf6hp212834 generation 2 zip kit. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Zf 6 hp 19, 6 hp26, 6 hp32 is a dataware system of diagnostics, repair and technical service. The 19, 26 and 32 of generation 1 zf6 units refer to the sequentially larger amounts. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx. Functional descriptions automatictransmission 6hp19. They incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild complete. Mechatronic and valve body are only available as complete servicemechatronic.
Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed rwd. Zf valve body manual zf valve body manual as recognized, adventure as with ease as experience virtually lesson, amusement, as capably as bargain can be gotten by just checking out a book zf valve body manual with it is not directly done, you could say yes even more on the subject of this life, more or less the world. The type plate is located on the main housing of the transmission. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Automatic transmission gearbox zf 6hp19, 6hp21, 6hp26, 6hp28, 6hp32, 6hp34. The m program a manual selection program activated when the. Zip01 click here for complete sonnax valve body diagram. Hi, do you rebuild the mechatronic of a bmw 750i prod yr 062010. We have the zf 6hp19 valve body, demounted from the bmw z4 roadster coupe 2.
Oem zf 6hp26 6hp28 valve body sleeve connector seal kit 6pcs. Zf 6hp19 6hp28 transmission failures due to bad valve body. Please, have the position number and model number prepared when you call. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. At solenoid kit zf 6hp19, 6hp26, 6hp32 1068298044 by zf.
Use the zf6 valve body separator plate application chart to determine which plate is required. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Strong thumps at engine start problems with torque converter lockup premature on and off disassembling. These units are notorious for several complaints, the most common being. Oem zf 6hp19 6hp21 valve body vb sleeves connector adapter. Click here to view pdf if the tech resource does not appear below. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. By zf complete at solenoid kit for 6hp19, 6hp26, and 6hp32 transmissions, featuring three 3 yellow solenoids, three 3 blue solenoids, and one 1 black solenoid. Jan 10, 2016 how a pressure washer unloader valve works with cutaway view duration. Pistons valve body 6hp26 6hp19 for automatic transmission. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions. All pdf zf 6hp19 zf 6hp26 zf 6hp32 repair manual products 1 10 of 10 zf 6hp19 6hp26 6hp32 valve body separator plate with programing zf original. Valve tightness tester of valve body plates by vacuum method.
Volkswagen and audi cars use a 6 speed transmission on many newer models. After gaining additional gear ratios only with additional components, this time the number of components has to decrease for the first time in spite of the necessity of even more ratios. We remove the electronic board with the selector position sensor, remove the solenoids and disassemle the valve body itself. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Generation 1 6hp19, 6hp26, 6hp32 generation 2 6hp21, 6hp28, 6hp34 major differences. Showing the location of small parts, installing new solenoids and installing the computer. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. The interior of the valve body should be cleaned in the. This is what makes a revmax zf 6hp valve body superior to the rest. Contact zf for the most updated part number for example.
The 6hp is the first transmission designed according to zf s new paradigm. The e version uses a solenoid to position the manual valve and park. Valve components differ between generation 1 zf6hp19, zf6hp26, zf6hp32, ford 6r60, 6r75. Zf 6 hp 19, 6 hp26, 6 hp32 repair manual, which is the most comprehensive repair coverage for gearboxes, now offers a huge multiuser capability for computer networks. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies.
Insure the correct pum p suction adapter is installed. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Bmw mechatronic solenoid kit 6hp19 6hp26 zf 1068298044. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control valve body parts cont kit toolkit for 6hp19. Transmission repair manuals cvt re0f09a jf010e, diagrams, guides, tips and free download pdf instructions. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. These transmissions appear to have a high amount of failures due to valve body failures. View recommended parts for quality repairs of common transmission. Bmw e60 zf 6hp19 awd transmission service and valve body. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. It is located between the torque converter and the transmission housing.
The zf 6hp26 automatic transmission has been developed for vehicles with an engine torque of up to. In this video i remove the valve body from a bmw 60 transmission 6hp19 to be exact, i show how to remove and service different things and. This item zf6hp26 zf6hp19 zf6hp32 solenoid kit 7 piece cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7 auto trans valve body solenoid kit for bmw audi jaguar range rover volkswagen zf. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Zf new oem 6hp19 6hp21 valve body mechatronic to case sleeves seal kit 4pcs new oem original zf not aftemarket am, not same as oem, not better then oem just real oem part no included in kit 24107536339 2pcs 24107536340 2410753641 if you are not sure please email your transmission. Zf 5hp19fla automatic transmission spare parts catalog table of contents 5hp19fla transmission overview north american applications. Hey guys, heres part 2 of the diy sequence of refilling your trans with fluid which is resetting and relearning the adaptions. Mechatronic module solenoid firing sequence valve bodies. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. The zf 6 has two significant generations, the 20022005, zf 6hp 19, 26. See other side of sheet for details on zip kit contents.
Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody. This item zf6hp19 zf6hp26 zf6hp32 transmission valve body separator plate by sonnax cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7. This is a critical component to restoring the shift quality. Acces pdf zf valve body manual valvebody in this video, i go over how the park gets released when drive or reverse is selected. The valve body tightness tester by vacuum method compressor not included vacuum pump single stage 150 microns 51 l min leak test tool for solenoids zf 6hp19 6hp21 6hp26 6hp28 6hp32 6hp34 6r60 6r75 6r80. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Fluid capacity and type, valve body and solenoids charts. Zf 6hp19, zf 6hp26, zf 6hp32 automatic transmission service manual, repair manual. The shift solenoids are contained in the valve body, which zf refers to as the. Sonnax transmission parts for zf zf5hp19 applications. Within both vintages, there is an m version for the manual valve and an e. Zf 6hp19a automatic transmission spare parts catalog. The entire disassembly and assembly procedure is described in chronological order. Zf suggests this be replaced on every valve body rr.
906 1397 198 1409 645 1282 247 637 553 791 243 1097 877 1274 150 808 1230 1194 1298 269 728 776 1485 1262 1073 1252 32 1355 1032 74 1147 896